Maganin Haɗaka na Rufin Iri na SiC-Bonding-Sintering
Cikakken Zane
Feshi Mai Daidaito • Haɗawa Tsakanin Daidaito • Busar da injin tsotsa • Haɗakar Carbonization/Sintering
Canza haɗin iri na SiC daga aikin da ya dogara da mai aiki zuwa tsari mai maimaitawa, wanda ke tafiyar da sigogi: kauri mai mannewa mai sarrafawa, daidaitawa ta tsakiya tare da matse jakar iska, cire kumfa mai amfani da iska, da kuma haɗakar carbonization mai daidaitawa da zafin jiki/matsi. An gina shi don yanayin samarwa na inci 6/8/12.
Bayanin Samfuri
Menene shi
An tsara wannan mafita mai haɗaka don matakin ci gaban lu'ulu'u na SiC inda aka haɗa iri/wafer ɗin zuwa takardar graphite/faranti na graphite (da hanyoyin haɗin da suka shafi hakan). Yana rufe madaurin tsarin a fadin:
Rufi (manne feshi) → Haɗawa (daidaitawa + matsewa + cire kumfa) → Sintering/Carbonization (haɗawa & warkarwa)
Ta hanyar sarrafa samuwar manne, cire kumfa, da kuma haɗakarwa ta ƙarshe a matsayin sarka ɗaya, maganin yana inganta daidaito, ƙerawa, da kuma daidaitawa.
Zaɓuɓɓukan Saita
A. Layin atomatik mai rabi-atomatik
Injin Fesa SiC → Injin Haɗa SiC → Wutar Lantarki ta SiC
B. Layi mai cikakken atomatik
Injin Fesawa da Haɗawa ta atomatik → Injin Sintering na SiC
Haɗin kai na zaɓi: sarrafa robot, daidaitawa/daidaitawa, karanta ID, gano kumfa
Muhimman Fa'idodi
• Kauri da murfin manne da aka sarrafa don inganta maimaitawa
• Daidaita tsakiya da matsi na jakar iska don daidaiton hulɗa da rarraba matsin lamba
• Gyaran injin cire kumfa don rage kumfa/raguwa a cikin manne
• Daidaita yanayin zafi/matsi na carbonization don daidaita haɗin ƙarshe
• Zaɓuɓɓukan sarrafa kansa don ingantaccen lokacin zagayowar, bin diddigin bayanai, da kuma kula da inganci a layi
Ƙa'ida
Me yasa hanyoyin gargajiya ke fama da wahala
Aikin haɗa iri yawanci yana iyakance ta hanyar masu canji guda uku masu alaƙa:
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Daidaiton Layer mai mannewa (kauri da daidaito)
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Kula da kumfa/rashin komai (iska da ta makale a cikin manne)
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Kwanciyar hankali bayan haɗin gwiwa bayan warkarwa/haɗakar da carbon
Rufin da aka yi da hannu yakan haifar da rashin daidaiton kauri, wahalar cire kumfa, haɗarin rashin sarari a ciki, yiwuwar goge saman graphite, da kuma rashin iya daidaita yawan samar da kayayyaki.
Rufin juyi na iya haifar da kauri mara ƙarfi saboda yanayin kwararar manne, matsin lamba a saman, da ƙarfin centrifugal. Hakanan yana iya fuskantar gurɓataccen gefe da ƙuntatawa na gyarawa akan takarda/faranti na graphite, kuma yana iya zama da wahala ga manne masu abun ciki mai ƙarfi su shafa daidai gwargwado.
Yadda tsarin haɗin gwiwa ke aiki
Rufi: Rufin feshi yana samar da kauri mai mannewa da kuma rufewa a saman da aka yi niyya (iri/wafer, takarda graphite/faranti).
Haɗawa: Daidaita tsakiya + matse jakar iska yana taimakawa wajen daidaita hulɗa; cire kumfa daga injin yana rage iska da ta makale, kumfa, da kuma gurɓatattun abubuwa a cikin layin manne.
Sintering/Carbonization: Haɗakar zafin jiki mai yawa tare da zafin jiki da matsin lamba mai daidaitawa yana daidaita haɗin haɗin ƙarshe, yana mai da hankali kan sakamakon latsawa mara kumfa da iri ɗaya.
Bayanin aikin da aka ambata
Yawan amfanin haɗin carbonization zai iya kaiwa kashi 90%+ (nazarin tsari). An lissafa nassoshin yawan amfanin haɗin gwiwa na yau da kullun a cikin sashin Classic Cases.
Tsarin aiki
A. Tsarin Aiki na atomatik-atomatik
Mataki na 1 — Feshi Mai Rufi (Rufi)
A shafa manne ta hanyar feshi a saman da aka yi niyya domin a sami kauri mai kyau da kuma cikakken rufewa iri ɗaya.
Mataki na 2 — Daidaitawa & Haɗawa (Haɗawa)
Yi daidaiton tsakiya, shafa matsewar jakar iska, kuma yi amfani da injin cire iska don cire iskar da ta makale a cikin layin manne.
Mataki na 3 — Haɗakar Carbonization (Sintering/Carbonization)
Canja sassan da aka haɗa zuwa cikin tanderun sintering sannan a gudanar da haɗakar carbonization mai zafi mai zafi tare da zafin jiki da matsin lamba mai daidaitawa don daidaita haɗin ƙarshe.
B. Tsarin Aiki Mai Cikakken Kai
Injin feshi da haɗa feshi ta atomatik yana haɗa ayyukan rufewa da haɗawa kuma yana iya haɗawa da sarrafa robot da daidaitawa. Zaɓuɓɓukan cikin layi na iya haɗawa da karanta ID da gano kumfa don ganowa da sarrafa inganci. Sannan sassan suna ci gaba zuwa tanderun sintering don haɗakar carbonization.
Sassaucin hanyar tsari
Dangane da kayan haɗin gwiwa da kuma yadda ake amfani da su, tsarin zai iya tallafawa jerin rufi daban-daban da hanyoyin feshi na gefe ɗaya ko na gefe biyu yayin da yake kiyaye manufa ɗaya: tsayayyen Layer na manne → ingantaccen cire kumfa → haɗakar iri ɗaya.
Aikace-aikace
Babban aikace-aikacen
Haɗakar ƙwayar siC mai girma a sama da iri: haɗa iri/wafer zuwa takarda graphite/faranti graphite da sauran hanyoyin haɗin gwiwa, sannan a biyo baya haɗakar carbonization.
Yanayin girma
Yana goyan bayan aikace-aikacen haɗin inci 6/8/12 ta hanyar zaɓin tsari da kuma hanyar aiwatarwa da aka tabbatar.
Alamun dacewa na yau da kullun
• Rufin da aka yi da hannu yana haifar da bambancin kauri, kumfa/raguwa, karce, da kuma rashin daidaiton yawan amfanin ƙasa
• Kauri na murfin juyi ba shi da ƙarfi ko kuma yana da wahala a kan takarda/faranti na graphite; akwai iyakokin gurɓatawa/gyara gefe
• Kuna buƙatar masana'antu masu iya daidaitawa tare da tsauraran matakan maimaitawa da ƙarancin dogaro ga masu aiki
• Kuna son sarrafa kansa, bin diddigin bayanai, da zaɓuɓɓukan QC na layi (ID + gano kumfa)
Lambobin Gargajiya (Sakamakon Yawanci)
Lura: Waɗannan su ne bayanai na yau da kullun na tunani/nassoshi kan tsari. Aiki na gaske ya dogara da tsarin manne, yanayin kayan da ke shigowa, tagar aiki da aka tabbatar, da kuma ƙa'idodin dubawa.
Shari'a ta 1 — Haɗin Iri na inci 6/8 (Nazarin Ci Gaba da Yawan Amfani)
Babu farantin graphite: guda 6/naúra/rana
Tare da farantin graphite: guda 2.5/naúra/rana
Yawan amfani da haɗin gwiwa: ≥95%
Shari'a ta 2 — Haɗa Iri Mai Inci 12 (Nassoshi Game da Amfani da Yawa)
Babu farantin graphite: guda 5/raka'a/rana
Tare da farantin graphite: guda 2/raka'a/rana
Yawan amfani da haɗin gwiwa: ≥95%
Shari'a ta 3 — Nazari kan Yawan Amfani da Carbonization
Yawan amfanin haɗin carbonization: 90%+ (bayanin tsari)
Sakamakon da aka sa a gaba: sakamakon da ba shi da kumfa kuma mai daidaito (bisa ga sharuɗɗan tabbatarwa da dubawa)
Tambayoyin da ake yawan yi akai-akai
T1: Menene babbar matsalar da wannan mafita ke magancewa?
A: Yana daidaita haɗin iri ta hanyar sarrafa kauri/rufe manne, aikin cire kumfa, da kuma haɗakar bayan haɗin gwiwa—yana mai da matakin da ya dogara da ƙwarewa zuwa tsarin ƙera da za a iya maimaitawa.
Q2: Me yasa shafa da hannu yakan haifar da kumfa/raguwa?
A: Hanyoyin da aka yi amfani da su suna fama da rashin kauri, wanda hakan ke sa fitar da kumfa ya yi wahala da kuma ƙara haɗarin iskar da ta makale a cikinta. Haka kuma suna iya yin karce a saman graphite kuma suna da wahalar daidaitawa da girma.
T3: Me yasa murfin juyawa zai iya zama mara ƙarfi ga wannan aikace-aikacen?
A: Kauri yana da alaƙa da yanayin kwararar manne, matsin lamba a saman, da ƙarfin centrifugal. Takardar graphite/faranti na iya zama da wahala saboda haɗarin gurɓatar gefe da kuma gurɓatar gefe, kuma manne mai ƙarfi na iya zama da wahala a juya murfin daidai gwargwado.
game da Mu
XKH ta ƙware a fannin haɓaka fasaha, samarwa, da kuma sayar da gilashin gani na musamman da sabbin kayan lu'ulu'u. Kayayyakinmu suna ba da kayan lantarki na gani, na'urorin lantarki na masu amfani, da kuma sojoji. Muna ba da kayan gani na Sapphire, murfin ruwan tabarau na wayar hannu, yumbu, LT, Silicon Carbide SIC, Quartz, da wafers na lu'ulu'u na semiconductor. Tare da ƙwarewa mai ƙwarewa da kayan aiki na zamani, mun yi fice a fannin sarrafa samfura marasa tsari, da nufin zama babban kamfanin fasahar zamani na kayan lantarki na optoelectronic.
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