Tsarin Tallafawa na Murfin Silicon Carbide Beam

Tsarin Tallafin Murhu na Silicon Carbide Beam Silinda Carbide Beam Mai Sake Bayyana Tsarin Tallafin Murhu Hoton da Aka Fito

Takaitaccen Bayani:

Gilashin silicon carbide (SiC) gilasan gini ne na ci gaba da aka ƙera daga kayan albarkatun silicon carbide masu tsabta ta hanyar haɗakar amsawa, sintering mara matsi, ko hanyoyin sake yin amfani da su. An san su da ƙarfin zafin jiki mai ban mamaki, juriya ga iskar shaka, da juriyar girgizar zafi, gilasan SiC sun zama abubuwan da ba makawa a cikin kayan aikin murhu na masana'antu na zamani da kayan aikin sarrafa zafi.

Aika mana imel

Siffofi

Cikakken Zane

Bayanin Samfuri

A cikin murhun gargajiya, ana yin katakon katako sau da yawa daga tubalin da ba ya aiki ko kayan da aka yi da aluminum. Duk da cewa suna da araha, irin waɗannan katakon suna lalacewa cikin sauƙi a yanayin zafi mai yawa, suna raguwa da sauri a ƙarfi, kuma suna da ɗan gajeren lokacin aiki. Akasin haka, sandunan SiC na iya aiki akai-akai a 1380°C–1650°C yayin da suke kula da ingantattun kayan aikin injiniya. Rayuwar sabis ɗin su ta ninka ta katakon gargajiya sau 5-10, wanda hakan ke rage farashin gyara, lokacin aiki, da kuma yawan kuɗin aiki.

Muhimman Fa'idodin Aiki

Juriyar Zafin Jiki Mai Girma

Yana da ikon yin aiki na dogon lokaci sama da 1380°C, tare da kayan SiC masu simintin da aka yi wa simintin da suka jure har zuwa 1650°C.
Yana kula da ingancin tsarin a ƙarƙashin zafi mai tsanani, musamman ma ya dace da manyan aikace-aikacen ɗaukar kaya a cikin bututun mai da kuma murhun birgima.

Manyan Kayayyakin Inji

Ƙarfin lanƙwasa na yau da kullun: 250–350 MPa, ya fi ƙarfin hasken da aka saba da shi sau da yawa.
Babban tauri (Mohs ~ 9.0) yana tabbatar da juriyar lalacewa da nakasa na dogon lokaci.
Kyakkyawan juriya ga rarrafe yana hana yin kasa ko rugujewa yayin dogon aiki.

Kyakkyawar Juriya ga Girgizar Zafi

Yana jure saurin zagayawar dumama da sanyaya ba tare da fashewa ba.
Yana jure canjin yanayin zafi sama da 1000°C, wanda ya dace da murhun da ke fuskantar ayyukan dakatarwa akai-akai.

Juriyar Iskar Oxidation & Tsatsa

Yana jure yanayin acidic da alkaline, da kuma yanayin iskar oxygen.
A yanayin zafi mai yawa, saman SiC yana samar da wani kariyar SiO₂ mai yawa, wanda ke kare shi sosai daga ƙarin iskar shaka.

Mai Sauƙi & Tanadin Makamashi

Yawansa ya kama daga 2.6–3.1 g/cm³, ya fi ƙarfe sauƙi, wanda hakan ke rage nauyin murhu.
Kyakkyawan watsa wutar lantarki ta zafi yana inganta ingancin canja wurin zafi, yana rage yawan amfani da mai, kuma yana tabbatar da cewa samfurin yana aiki iri ɗaya.

Tsawon Rayuwar Sabis

Tsawon lokacin sabis na yau da kullun: shekaru 3-5 ko fiye, idan aka kwatanta da watanni 6-12 kawai ga fitilun da suka saba da ƙarfi.
Rage yawan maye gurbin yana rage lokacin aiki da kulawa, yana ƙara yawan aiki.

Samfura da Bayani dalla-dalla

An tsara sandunan SiC a cikin tsare-tsare daban-daban don dacewa da ƙira daban-daban na murhu da buƙatun aiki:

Bishiyoyin Sanda Masu Zagaye: Nisan diamita Φ30–Φ80 mm; ya dace da murhun lantarki masu sauƙin aiki da ƙananan buƙatun ɗaukar kaya.
Taswirar murabba'i mai ƙarfi: Sassa masu tsayi daga 30×30 mm – 100×100 mm; ya dace da kaya masu nauyi da tsawon lokaci.
Murabba'i Mai Rami / Haske Mai Rami: Mai sauƙi tare da ingantaccen rabon ƙarfi-da-nauyi; ana amfani da shi sosai a cikin manyan murhun rami da murhun birgima.
Bishiyoyi Masu Siffa ta Musamman: An yi shi da kyau bisa ga zane-zanen abokin ciniki da tsarin murhu don dacewa da mafi girman daidaito.

Tsawon Daidaitacce: 500 mm – 4500 mm (akwai tsawon girma idan an buƙata).

Filayen Aikace-aikace

1. Masana'antar Yumbu

Ana amfani da sandunan silicon carbide (SiC) sosai a cikin murhun samar da yumbu, galibi donɗaukar kaya, tallafi, da canja wurin zafi.

Tukwane masu amfani da su na yau da kullum: kwano, faranti, kofuna, da sauran kayan gida a cikin murhun rami da murhun birgima.
Tukwane masu tsafta: bandakuna, kwano-kwano, da sauran manyan kayayyaki waɗanda ke buƙatar ƙarfin ɗaukar kaya mai ƙarfi yayin harbi mai zafi na dogon lokaci.
Gine-gine na yumbu: tayal ɗin bene, tayal ɗin bango, da manyan fale-falen yumbu, inda katakon SiC ke tabbatar da dorewar tallafi da kuma dumama iri ɗaya.
Yumburan fasaha/tsarikamar yumburan alumina ko silicon nitride, waɗanda ke buƙatar yanayin zafi mai yawa da kuma tsawon zagayowar, wanda hakan ke sa tsawon rayuwar haskokin SiC ya zama dole.

2. Masana'antar Gilashi

Murhunan murhun gilashi: tsarin tallafi ga kwalaben, kayan gilashi, da gilashin lebur yayin zubar da ruwa.
Sinadarin gilashi: a cikin samar da gilashi na musamman (gilashin gani, gilashin nuni, da sauransu), hasken SiC yana tabbatar da daidaiton girma da canja wurin zafi iri ɗaya.

Fa'idodi: rashin nakasa, isar da zafi cikin sauri, da kuma raguwar lahani ga samfura sakamakon damuwa mara daidaituwa.

3. Masana'antar Karfe da Foda

Yin simintin ƙarfe na foda: sassan gini daga ƙarfe, bakin ƙarfe, da sauran foda na ƙarfe.
Kayan maganadisu: maganadisu na ferrite, waɗanda aka kunna a zafin jiki na 1200–1400°C, suna buƙatar hasken rana mai ƙarfi tare da juriya ga girgizar zafi da tsawon rai.
Kayan ƙasa masu wuya: gasa da oxides na ƙasa ko carbonates, sau da yawa a cikin yanayi mai rikitarwa na tanderu.

Hasken SiC mai kyauwajen tsayayya da iskar shaka da tsatsa, wanda hakan ya sa suka dace da yanayin ƙarfe mai tsauri.

4. Sinadarai da Sabbin Kayan Makamashi

Calcination mai ƙarfafawa: zeolites, molecular sieves, da kuma man fetur catalyst da ake harbawa a cikin tanda mai zafi.
Sabbin kayan makamashi:
- Kayan cathode na batirin lithium (NCM, LFP) sintering.
- Makamashin hydrogen da kuma harbawar ƙwayoyin mai.

fa'idodi: rage amfani da makamashi, tsawon rayuwar sabis, da kuma ingantaccen daidaiton samfura.

Kwatanta da Bishiyoyin Gargajiya

Kadara	SiC Beam	Hasken Al'ada Mai Rage Tsauri
Zafin Aiki	1380–1650°C	≤1200°C
Ƙarfin Lankwasawa	250–350 MPa	20–40 MPa
Juriyar Girgizar Zafi	Madalla sosai	Talaka
Rayuwar Sabis	Shekaru 3–5	Watanni 6–12
Nauyi	Mai Sauƙi	Mai nauyi
Ingantaccen Makamashi	Babban	Ƙasa
Kuɗin Kulawa	Ƙasa	Babban

Tambayoyin da ake yawan yi - Bishiyoyin Silicon Carbide

1. Menene matsakaicin zafin aiki na sandunan silicon carbide?

Gilashin silicon carbide na iya aiki da aminci a1380°C–1650°Cba tare da wata matsala ko asarar ƙarfi mai yawa ba. Daidaiton kewayon ya dogara ne akan tsarin ƙera (wanda aka haɗa da amsawa, wanda ba shi da matsin lamba, ko kuma SiC da aka sake yin amfani da shi).

2. Menene fa'idodin haskokin SiC idan aka kwatanta da haskokin da ba sa jurewa na gargajiya?

Ƙarfi mafi girma(ƙarfin lankwasawa 250–350 MPa)
Tsawon rayuwar sabis(yawanci shekaru 3-5, sau 5-10 fiye da bishiyoyin gargajiya)
Nauyin mai sauƙi, rage nauyin tsarin murhu
Kyakkyawan juriya ga girgizar zafi, ya dace da ayyukan dakatar da kiln akai-akai
Ƙarancin amfani da makamashi, inganta ingancin zafi

3. Waɗanne siffofi da girma dabam-dabam ake da su?

Gilashin zagaye: Φ30–Φ80 mm
Katako mai ƙarfi mai siffar murabba'i: 30×30 mm – 100×100 mm
Murabba'i mai rami / I-bim: ƙira masu sauƙi don manyan wurare
Ƙungiyoyin da aka keɓance: an yi shi da kyau bisa ga zane-zanen murhu da buƙatu

Tsawon zangoGirman: 500–4500 mm (akwai girma dabam dabam).

game da Mu

XKH ta ƙware a fannin haɓaka fasaha, samarwa, da kuma sayar da gilashin gani na musamman da sabbin kayan lu'ulu'u. Kayayyakinmu suna ba da kayan lantarki na gani, na'urorin lantarki na masu amfani, da kuma sojoji. Muna ba da kayan gani na Sapphire, murfin ruwan tabarau na wayar hannu, yumbu, LT, Silicon Carbide SIC, Quartz, da wafers na lu'ulu'u na semiconductor. Tare da ƙwarewa mai ƙwarewa da kayan aiki na zamani, mun yi fice a fannin sarrafa samfura marasa tsari, da nufin zama babban kamfanin fasahar zamani na kayan lantarki na optoelectronic.