Injin Yanke Waya Mai Tashar Waya Guda Uku Don Yanke Kayan Gilashi na Waya/Gilashi Mai Na gani

Takaitaccen Bayani:

Injin Yanke Waya Mai Tasha Uku na Diamond Wire na'urar sarrafa daidaitacce ce da aka ƙera don daidaita kayan da suka lalace kamar su sapphire, jade, da yumbu. Yana amfani da waya mai rufi da lu'u-lu'u mai ci gaba a matsayin hanyar yankewa, tare da wuraren aiki guda uku da aka raba daban-daban waɗanda ke ba da damar yankewa daidai, ciyar da waya/juyawa, da kuma sarrafa tashin hankali. Motocin Servo suna jagorantar motsin wayar, yayin da tsarin mayar da martani na madaukai yana daidaita tashin hankali (±0.5N daidai), yana rage yawan amfani da waya (<0.1%) da kuma tabbatar da kwanciyar hankali na tsari. Yankin yankewa an ware shi daga yankin aiki, yana da hanyar sadarwa ta bude don maye gurbin waya cikin sauri (mafi tsayi ≤150m) da kuma gyara sassan (misali, ƙafafun jagora, pulleys na tashin hankali). Muhimman bayanai sun haɗa da girman aikin da aka yi da 600 × 600mm, saurin yankewa na 400-1200mm/h, ƙarfin kauri na 0-800mm, da kuma cikakken ƙarfin ≤23kW, wanda hakan ya sa ya dace da yanke manyan abubuwan da aka yi da semiconductor, lu'ulu'u masu gani, da sabbin kayan makamashi.


Siffofi

Gabatarwar Samfuri

Injin yanke waya mai tashoshi uku na waya ɗaya na waya ɗaya kayan aikin yankewa ne mai inganci da inganci wanda aka ƙera don kayan aiki masu tauri da karyewa. Yana amfani da wayar lu'u-lu'u a matsayin hanyar yankewa kuma ya dace da sarrafa kayan aiki masu tauri kamar su wafers na silicon, sapphire, silicon carbide (SiC), yumbu, da gilashin gani. Yana da ƙirar tashoshi uku, wannan injin yana ba da damar yanke kayan aiki da yawa a lokaci guda akan na'ura ɗaya, yana inganta ingantaccen samarwa da rage farashin masana'antu.

Ka'idar Aiki

  1. Yanke Wayar Lu'u-lu'u: Yana amfani da wayar lu'u-lu'u mai launi ko kuma mai ɗaure da resin don yin yankan da aka yi da lantarki ta hanyar motsi mai sauri.
  2. Yankan Aiki Mai Tashoshi Uku: An sanye shi da wuraren aiki guda uku masu zaman kansu, wanda ke ba da damar yanke guda uku a lokaci guda don haɓaka aikin da ake yi.
  3. Tsarin Kula da Tashin Hankali: Ya haɗa da tsarin kula da tashin hankali mai inganci don kiyaye tashin hankalin waya mai ƙarfi yayin yankewa, yana tabbatar da daidaito.
  4. Tsarin Sanyaya & Man Shafawa: Yana amfani da ruwa mai narkewa ko na'urar sanyaya ta musamman don rage lalacewar zafi da tsawaita tsawon rayuwar wayar lu'u-lu'u.

 

Injin Yanke Waya Mai Tashar Lu'u-lu'u Mai Tasha Uku 5

Fasali na Kayan Aiki

  • Yankewa Mai Inganci: Yana cimma daidaiton yankewa na ±0.02mm, wanda ya dace da sarrafa wafer mai siriri sosai (misali, wafers ɗin silicon na photovoltaic, wafers na semiconductor).
  • Ingantaccen Inganci: Tsarin tashoshi uku yana ƙara yawan aiki da sama da kashi 200% idan aka kwatanta da na'urorin tashoshi ɗaya.
  • Ƙarancin Asarar Kayan Aiki: Tsarin kerf mai kunkuntar (0.1–0.2mm) yana rage sharar kayan aiki.
  • Babban Aiki da Kai: Yana da tsarin lodawa ta atomatik, daidaitawa, yankewa, da sauke kaya, wanda ke rage shiga tsakani da hannu.
  • Babban Daidaitawa: Yana da ikon yanke abubuwa daban-daban masu tauri da karyewa, gami da silicon monocrystalline, silicon polycrystalline, sapphire, SiC, da yumbu.

 

Injin Yanke Waya Mai Tashar Wuya Mai Sau Uku 6

Fa'idodin Fasaha

Riba

 

Bayani

 

Yankan Daidaitawa Mai Tashar Multi-Station

 

Tashoshi uku masu sarrafawa daban-daban suna ba da damar yanke kayan aiki masu kauri ko kayan aiki daban-daban, wanda ke inganta amfani da kayan aiki.

 

Sarrafa Tashin Hankali Mai Hankali

 

Ikon rufewa tare da injinan servo da firikwensin yana tabbatar da matsin lamba na waya akai-akai, yana hana karyewa ko yanke karkacewa.

 

Tsarin Tauri Mai Girma

 

Jagororin layi masu inganci da tsarin da ke aiki da servo suna tabbatar da yankewa mai dorewa da rage tasirin girgiza.

 

Ingantaccen Makamashi & Amincin Muhalli

 

Idan aka kwatanta da yanke waya ta lu'u-lu'u ta gargajiya, yanke waya ta lu'u-lu'u ba shi da gurɓatawa, kuma ana iya sake yin amfani da na'urar sanyaya ruwa, wanda ke rage farashin maganin sharar gida.

 

Kulawa Mai Hankali

 

An sanye shi da tsarin kula da PLC da allon taɓawa don sa ido kan saurin yankewa, tashin hankali, zafin jiki, da sauran sigogi na ainihin lokaci, yana tallafawa bin diddigin bayanai.

Bayanin Fasaha

Samfuri Injin yanke layi ɗaya na lu'u-lu'u guda uku
Matsakaicin girman kayan aiki 600*600mm
Gudun gudu na waya 1000 (GASKIYA) m/min
Diamita na waya mai lu'u-lu'u 0.25-0.48mm
Iyakar ajiyar layin dabaran wadata kilomita 20
Yankan kauri kewayon 0-600mm
Daidaiton Yankewa 0.01mm
Matsayin ɗagawa tsaye na wurin aiki 800mm
Hanyar yankewa Kayan yana nan a tsaye, kuma wayar lu'u-lu'u tana girgiza da sauka
Yanke saurin ciyarwa 0.01-10mm/min (Dangane da kayan da kauri)
Tankin ruwa 150L
Ruwan yankawa Ruwan yankewa mai inganci mai hana tsatsa
Kusurwar lilo ±10°
Gudun juyawa 25°/s
Matsakaicin tashin hankali na yankewa 88.0N (Saita mafi ƙarancin raka'a 0.1n)
Zurfin yankewa 200~600mm
Yi faranti masu haɗawa daidai gwargwado gwargwadon girman yankewar abokin ciniki -
Wurin Aiki 3
Tushen wutan lantarki Waya ta mataki uku ta biyar AC380V/50Hz
Jimlar ƙarfin kayan aikin injin ≤32kw
Babban injin 1 * 2kw
Injin wayoyi 1 * 2kw
Injin juyawa na aiki 0.4*6kw
Motar sarrafa tashin hankali 4.4*2kw
Injin sakin waya da tattarawa 5.5*2kw
Girman waje (ban da akwatin hannun mai jujjuyawa) 4859*2190*2184mm
Girman waje (gami da akwatin hannun mai kunnawa) 4859*2190*2184mm
Nauyin injin 3600ka

Filayen Aikace-aikace

  1. Masana'antar Photovoltaic: Yanka ingots na silicon monocrystalline da polycrystalline don inganta yawan wafer.
  2. Masana'antar Semiconductor: Yanke SiC da GaN wafers daidai gwargwado.
  3. Masana'antar LED: Yanke sapphire substrates don kera guntu na LED.
  4. Gilashin Ci Gaba: Kirkirar da yanke kayan yumbu masu inganci kamar alumina da silicon nitride.
  5. Gilashin gani: Daidaita sarrafa gilashin siriri sosai don ruwan tabarau na kyamara da tagogi masu infrared.

  • Na baya:
  • Na gaba:

  • Rubuta saƙonka a nan ka aika mana da shi