Diamond Wire Uku Na'ura mai yankan Waya guda Uku don Yankan Abun Gilashin Na gani

Diamond Wire Uku Na'ura Mai Yankan Waya Guda Guda Don Si Wafer/Mai Fitar da Hoton Kayan Gilashin Na gani

Takaitaccen Bayani:

The Diamond Wire Three Station Single-Wire Cutting Machine shine na'urar sarrafa madaidaicin da aka ƙera don ingantacciyar squaring na gaggautsa kayan kamar sapphire, jade, da yumbu. Yana ɗaukar waya mai lu'u-lu'u mai lu'u-lu'u mai lu'u-lu'u a matsayin matsakaicin yankan, tare da wuraren aiki guda uku masu zaman kansu waɗanda ke ba da damar yankan aiki tare, ciyarwar waya, da sarrafa tashin hankali. Motocin Servo suna tafiyar da motsin wayar, yayin da tsarin amsawar rufaffiyar madauki yana daidaita tashin hankali (± 0.5N daidaici), rage yawan amfani da waya (<0.1%) da tabbatar da kwanciyar hankali. Yankin yankan ya keɓanta a zahiri daga wurin aiki, yana nuna fasalin buɗewa mai buɗewa don maye gurbin waya cikin sauri (mafi girman tsayi ≤150m) da sabis na kayan aiki (misali, ƙafafun jagora, jakunkuna na tashin hankali). Key bayani dalla-dalla sun hada da wani workpiece size of 600 × 600mm, yankan gudun 400-1200mm / h, kauri iya aiki na 0-800mm, da kuma jimlar ikon ≤23kW, yin shi manufa domin high-daidaici slicing na semiconductor substrates, Tantancewar lu'ulu'u, da kuma sabon makamashi kayan.

Aika mana imel

Siffofin

Gabatarwar Samfur

Wayar lu'u lu'u-lu'u uku na na'ura mai yankan waya guda ɗaya shine kayan aiki mai mahimmanci da inganci wanda aka tsara don kayan aiki mai wuya da gaggautsa. Yana amfani da wayar lu'u-lu'u azaman matsakaicin yankan kuma ya dace da daidaitaccen sarrafa kayan aiki masu ƙarfi kamar silikon wafers, sapphire, silicon carbide (SiC), yumbura, da gilashin gani. Nuna ƙirar tashoshi uku, wannan injin yana ba da damar yanke kayan aiki da yawa a lokaci guda akan na'urar guda ɗaya, haɓaka haɓakar samarwa da rage farashin masana'anta.

Ƙa'idar Aiki

Yanke Waya ta Lu'u-lu'u: Yana amfani da wayoyi na lu'u-lu'u masu lantarki ko resin da aka ɗaure don yin yanke tushen niƙa ta hanyar motsi mai sauri mai sauri.
Yanke Daidaita Tasha Uku: An sanye shi da wuraren aiki masu zaman kansu guda uku, yana ba da damar yanke guda uku lokaci guda don haɓaka kayan aiki.
Sarrafa tashin hankali: Yana haɗa babban madaidaicin tsarin kula da tashin hankali don kiyaye tsayayyen tashin hankali na wayar lu'u-lu'u yayin yanke, yana tabbatar da daidaito.
Tsarin sanyaya & Lubrication: Yana amfani da ruwa mai narkewa ko na'urar sanyaya na musamman don rage lalacewar zafi da tsawaita tsawon rayuwar wayan lu'u-lu'u.

Siffofin Kayan aiki

Yanke Madaidaicin Madaidaici: Ya sami nasarar yanke daidaito na ± 0.02mm, manufa don sarrafa wafer na bakin ciki (misali, wafer siliki na hotovoltaic, wafers semiconductor).
Babban Haɓaka: Tsarin tashoshi uku yana ƙara yawan aiki sama da 200% idan aka kwatanta da injinan tasha ɗaya.
Asarar ƙarancin kayan abu: Ƙirar ƙirar kerf (0.1-0.2mm) yana rage sharar kayan abu.
Babban Automation: Yana da fasalin lodi ta atomatik, daidaitawa, yankewa, da tsarin saukewa, rage sa hannun hannu.
Babban Adawa: Mai ikon yanke sassa daban-daban masu wuya da gatsewa, gami da silicon monocrystalline, silicon polycrystalline, sapphire, SiC, da yumbu.

Fa'idodin Fasaha

Amfani

Bayani

Yankan Daidaita Tasha

Tashoshi uku masu zaman kansu suna ba da damar yanke kayan aiki tare da kauri ko kayan daban-daban, haɓaka amfani da kayan aiki.

Haɓaka Tashin hankali

Ikon rufaffiyar madauki tare da servo Motors da na'urori masu auna firikwensin yana tabbatar da tashin hankali na waya akai-akai, yana hana karyewa ko yanke sabani.

Tsarin Tsari Mai Girma

Jagoran madaidaiciyar madaidaiciyar jagora da tsarin sarrafa servo suna tabbatar da yanke yankewa da rage tasirin girgiza.

Haɓakar Makamashi & Abokan Hulɗa

Idan aka kwatanta da yankan slurry na gargajiya, yankan wayar lu'u-lu'u ba shi da gurɓatacce, kuma ana iya sake yin amfani da na'urar sanyaya, yana rage farashin maganin sharar gida.

Kula da hankali

An sanye shi da PLC da tsarin kula da allon taɓawa don saka idanu na ainihin lokacin yanke saurin, tashin hankali, zafin jiki, da sauran sigogi, tallafawa gano bayanan.

Ƙayyadaddun Fasaha

Samfura	Uku tasha lu'u-lu'u guda line yankan inji
Matsakaicin girman workpiece	600*600mm
Gudun gudu na waya	1000 (MIX) m/min
Diamita na waya na Diamond	0.25-0.48mm
Layin ajiya iya aiki na wadata dabaran	20km
Yanke kauri kewayon	0-600mm
Yanke daidaito	0.01mm
bugunan dagawa tsaye na wurin aiki	800mm
Hanyar yanke	Kayan yana nan a tsaye, kuma wayar lu'u-lu'u tana girgiza kuma ta sauko
Yanke saurin ciyarwa	0.01-10mm/min (bisa ga kayan da kauri)
Tankin ruwa	150L
Yanke ruwa	Anti tsatsa high-inganci yankan ruwa
kusurwar lilo	±10°
Gudun lilo	25°/s
Matsakaicin yanke tashin hankali	88.0N (Saita mafi ƙarancin raka'a0.1n)
Yanke zurfin	200-600mm
Yi faranti masu haɗin kai daidai da kewayon yankan abokin ciniki	-
Wurin aiki	3
Tushen wutan lantarki	Uku mataki biyar waya AC380V/50Hz
Jimlar ikon kayan aikin inji	≤32kw
Babban motar	1*2kw
Injin waya	1*2kw
Motar motsa jiki	0.4*6kw
Motar sarrafa tashin hankali	4.4*2kw
Sakin waya da injin tarawa	5.5*2kw
Girman waje (ban da akwatin rocker)	485921902184mm
Girman waje (ciki har da akwatin hannu na rocker)	485921902184mm
Nauyin inji	3600 ka

Filin Aikace-aikace

Masana'antar Photovoltaic: Yanke na monocrystalline da polycrystalline silicon ingots don inganta yawan wafer.
Masana'antar Semiconductor: Daidaitaccen yankan SiC da GaN wafers.
LED masana'antu: Yanke sapphire substrates don LED guntu masana'antu.
Advanced Ceramics: Ƙirƙira da yankan yumbu masu inganci kamar alumina da silicon nitride.
Gilashin gani: Daidaitaccen sarrafa gilashin bakin ciki don ruwan tabarau na kyamara da tagogin infrared.