Injin Niƙa Mai-Sided Biyu don SiC Sapphire Si wafer

Injin Niƙa Mai Fasa Biyu don SiC Sapphire Si wafer Featured Hoton

Takaitaccen Bayani:

Injin Niƙa Daidaitaccen Sided Biyu shine mafita na gaba mai zuwa wanda aka ƙera don ingantaccen aiki na duka saman kayan aikin a lokaci guda. Ta hanyar niƙa saman da kasa fuskoki a lokaci guda, injin yana tabbatar da daidaito na musamman (≤0.002 mm) da ƙarewar ƙasa mai laushi (Ra ≤0.1 μm). Wannan damar ta sanya Injin Niƙa Mai Sided Biyu ya zama maɓalli na kayan aiki a cikin masana'antu kamar na kera motoci, marufi na semiconductor, injunan daidaitaccen injin gani, na'urorin gani, da sararin samaniya.

Aika mana imel

Siffofin

Cikakken zane

Gabatarwa zuwa Kayan Aikin Niƙa Madaidaicin Gefe Biyu

Madaidaicin kayan niƙa mai gefe biyu shine kayan aikin injin ci-gaba wanda aka ƙera don sarrafa aiki tare na bangarorin biyu na kayan aiki. Yana isar da m flatness da surface santsi ta nika na sama da na kasa fuska lokaci guda. Wannan fasaha ya dace da nau'in nau'in nau'in kayan abu mai faɗi, yana rufe karafa (bakin ƙarfe, titanium, gami da aluminium), ƙarancin ƙarfe ( tukwane na fasaha, gilashin gani), da polymers na injiniya. Godiya ga aikin sa na dual-surface, tsarin ya sami kyakkyawan daidaito (≤0.002 mm) da ƙarancin ƙarancin ƙasa (Ra ≤0.1 μm), yana mai da shi ba makawa a cikin injiniyan kera motoci, microelectronics, madaidaiciyar bearings, sararin samaniya, da masana'anta na gani.

Idan aka kwatanta da injin niƙa mai gefe ɗaya, wannan tsarin fuska biyu yana samar da mafi girma kayan aiki da kuma rage kurakuran saiti, tunda an tabbatar da daidaito ta hanyar injina lokaci guda. A haɗe tare da na'urori masu sarrafa kansa kamar na'ura mai ɗaukar nauyi / saukarwa, sarrafa ƙarfi mai rufaffiyar, da kuma duba girman kan layi, kayan aikin suna haɗawa ba tare da matsala ba cikin masana'antu masu kaifin baki da manyan wuraren samarwa.

double_sided_precision_nika_machine_for_metals_non_metals_ceramics_plastics 1_副本

Bayanan Fasaha - Kayan Aikin Niƙa Mai Gefe Biyu

Abu	Ƙayyadaddun bayanai	Abu	Ƙayyadaddun bayanai
Girman farantin nika	φ700 × 50 mm	Matsakaicin matsa lamba	1000 kgf
Girman mai ɗauka	φ238 mm	Gudun faranti na sama	≤160 rpm
Lambar mai ɗaukar kaya	6	Ƙarƙashin saurin faranti	≤160 rpm
Aiki kauri	≤75 mm	Juyin dabaran rana	≤85 rpm
Diamita na kayan aiki	≤φ180 mm	Swing hannu kusurwa	55°
Silinda bugun jini	150 mm	Ƙimar wutar lantarki	18.75 kW
Yawan aiki (φ50 mm)	42 guda	Kebul na wutar lantarki	3×16+2×10mm²
Yawan aiki (φ100 mm)	12 guda	Bukatar iska	0.4 MPa
Sawun inji	2200×2160×2600mm	Cikakken nauyi	6000 kg

Yadda Injin Aiki

1. Yin Sarrafa Biyu-Wheel

Tayoyin niƙa guda biyu masu adawa da juna (lu'u-lu'u ko CBN) suna jujjuya saɓani dabam-dabam, suna amfani da matsa lamba iri ɗaya a kan kayan aikin da ke riƙe a cikin masu ɗaukar hoto. Ayyukan biyu suna ba da damar cirewa da sauri tare da daidaitattun daidaito.

2. Matsayi da Sarrafa

Madaidaicin ƙwallon ƙwallon ƙafa, injinan servo, da jagororin layi suna tabbatar da daidaiton matsayi na ± 0.001 mm. Haɗaɗɗen Laser ko ma'aunin gani mai kauri a cikin ainihin lokacin, yana ba da damar diyya ta atomatik.

3. Sanyi & Tacewa

Tsarin ruwa mai ƙarfi yana rage rikiɗawar zafi kuma yana kawar da tarkace da kyau. Ana sake zagayowar mai sanyaya ta hanyar maganadisu mai matakai da yawa da tacewa ta tsakiya, tsawaita rayuwar dabaran da ingancin tsari.

4. Smart Control Platform

An sanye shi da Siemens/Mitsubishi PLCs da allon taɓawa HMI, tsarin sarrafawa yana ba da damar adana girke-girke, saka idanu kan tsari na ainihin lokaci, da bincikar kuskure. Algorithms masu daidaitawa cikin hankali suna daidaita matsa lamba, saurin juyawa, da ƙimar ciyarwa dangane da taurin abu.

Injin Niƙa Mai-Sided Biyu Madaidaicin Ƙarƙashin Ceramics Plastics Gilashin 1

Aikace-aikace na Injin Niƙa Mai Sided Biyu

Kera Motoci
Machining crankshaft ƙare, piston zobba, watsa gears, cimma ≤0.005 mm daidaici da surface roughness Ra ≤0.2 μm.

Semiconductor & Electronics
Thinning na silicon wafers don ci-gaba 3D IC marufi; yumbu substrates ƙasa tare da juriya girma na ± 0.001 mm.

Daidaitaccen Injiniya
Sarrafa abubuwan haɗin ruwa, abubuwan ɗaukar kaya, da shims inda ake buƙatar haƙuri ≤0.002 mm.

Abubuwan Na gani
Kammala gilashin murfin wayar hannu (Ra ≤0.05 μm), ruwan ruwan sapphire blanks, da kayan aikin gani tare da ƙarancin damuwa na ciki.

Aikace-aikacen Aerospace
Injin injin injin injin injin turbine na superalloy, abubuwan rufewar yumbu, da sassa na sassa masu nauyi da ake amfani da su a cikin tauraron dan adam.

Injin Niƙa Mai-Sided Biyu Madaidaicin Ƙarfe Ceramics Plastics Glass 3

Mahimman Fa'idodin Na'urar Madaidaicin Nika Mai Gefe Biyu

Tsarin Gine-gine
- Firam ɗin simintin ƙarfe mai nauyi mai nauyi tare da maganin rage damuwa yana ba da ƙarancin girgiza da kwanciyar hankali na dogon lokaci.
- Madaidaicin-sa bearings da high-rigidity ball sukurori cimma maimaitawa a cikin0.003 mm.
Interface Mai Hannun Mai Amfani
- Amsar PLC mai sauri (<1 ms).
- HMI na harsuna da yawa yana goyan bayan sarrafa girke-girke da hangen nesa na tsari na dijital.
Mai sassauƙa & Mai Faɗawa
- Daidaitaccen tsari tare da na'ura mai kwakwalwa da tsarin jigilar kaya yana ba da damar aiki mara matuki.
- Yarda da nau'ikan ƙafafun ƙafafu (guro, lu'u-lu'u, CBN) don sarrafa karafa, yumbu, ko sassan sassa.
Ƙarfin Ƙarfafa-daidaitacce
- Ƙa'idar matsa lamba na rufe-madauki yana tabbatar da± 1% daidaito.
- Ƙaddamar da kayan aiki yana ba da damar yin amfani da abubuwan da ba daidai ba, kamar tushen turbine da ainihin sassan rufewa.

Injin Nika Mai-Sided Biyu Mai Karfe Ceramics Filastik Gilashin 2

FAQ – Injin Niƙa Mai Sided Biyu

Q1: Waɗanne kayan ne za su iya aiwatar da na'ura mai niƙa madaidaiciyar gefe biyu?
A1: Na'ura mai niƙa mai tsayi biyu yana da ikon sarrafa abubuwa da yawa, ciki har da karafa (bakin ƙarfe, titanium, aluminum gami), yumbu, robobin injiniya, da gilashin gani. Za a iya zaɓin ƙafafun niƙa na musamman (lu'u, CBN, ko resin bond) dangane da kayan aikin.

Q2: Menene madaidaicin matakin na'ura mai niƙa mai gefe biyu?
A2: Na'urar ta sami daidaito na ≤0.002 mm da ƙarancin ƙasa na Ra ≤0.1 μm. Ana kiyaye daidaiton matsayi a cikin ± 0.001 mm godiya ga servo-driven ball sukurori da tsarin ma'aunin layi.

Q3: Ta yaya Injin Niƙa Madaidaicin Gefe Biyu ke haɓaka yawan aiki idan aka kwatanta da masu niƙa mai gefe guda?
A3: Ba kamar injunan gefe guda ɗaya ba, Injin Niƙa Mai Sided Biyu yana niƙa duka fuskokin kayan aikin a lokaci guda. Wannan yana rage lokacin sake zagayowar, yana rage kurakurai masu matsawa, kuma yana inganta kayan aiki mai mahimmanci - madaidaicin layin samar da taro.

Q4: Shin za a iya haɗa Injin Niƙa Madaidaicin Gefe Biyu cikin tsarin samarwa na atomatik?
A4: iya. An ƙera na'urar tare da zaɓuɓɓukan sarrafa kansa na yau da kullun, kamar na'ura mai ɗaukar nauyi / saukewa, sarrafa matsi mai rufaffiyar, da duba kauri a cikin layi, yana mai da cikakkiyar dacewa da yanayin masana'anta masu wayo.

Game da Mu

XKH ya ƙware a cikin haɓaka fasahar fasaha, samarwa, da tallace-tallace na gilashin gani na musamman da sabbin kayan kristal. Kayayyakinmu suna hidimar kayan lantarki na gani, na'urorin lantarki na mabukaci, da sojoji. Muna ba da abubuwan haɗin gani na Sapphire, murfin ruwan tabarau na wayar hannu, Ceramics, LT, Silicon Carbide SIC, Quartz, da wafers kristal semiconductor. Tare da ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun kayan aiki, mun yi fice a cikin sarrafa samfuran da ba daidai ba, da nufin zama babban kamfani na kayan fasaha na optoelectronic.