Injin Nika Mai Gefe Biyu Mai Daidaito don SiC Sapphire Si Wafer

Injin Niƙa Mai Gefe Biyu Don SiC Sapphire Si Wafer Hoton da Aka Fito

Takaitaccen Bayani:

Injin Niƙa Mai Gefe Biyu mafita ce ta zamani wadda aka ƙera don sarrafa saman kayan aiki guda biyu daidai gwargwado a lokaci guda. Ta hanyar niƙa fuskokin sama da ƙasa a lokaci guda, injin yana tabbatar da daidaito na musamman (≤0.002 mm) da kuma ƙarewar saman mai santsi sosai (Ra ≤0.1 μm). Wannan ƙarfin yana sanya Injin Niƙa Mai Gefe Biyu ya zama babban kayan aiki a fannoni daban-daban kamar su motoci, marufi na semiconductor, injinan daidaito, na'urorin gani, da kuma sararin samaniya.

Aika mana imel

Siffofi

Cikakken Zane

Gabatarwa ga Kayan Niƙa Mai Gefe Biyu

Kayan aikin niƙa mai kusurwa biyu kayan aikin injin ne na zamani wanda aka ƙera don sarrafa saman dukkan sassan aikin. Yana ba da kyakkyawan lanƙwasa da santsi na saman ta hanyar niƙa fuskokin sama da na ƙasa a lokaci guda. Wannan fasaha ta dace sosai don faffadan bakan kayan aiki, wanda ke rufe ƙarfe (bakin ƙarfe, titanium, ƙarfe na aluminum), waɗanda ba ƙarfe ba (tukwane na fasaha, gilashin gani), da polymers na injiniya. Godiya ga aikin saman sa mai kusurwa biyu, tsarin yana cimma kyakkyawan daidaituwa (≤0.002 mm) da kuma ƙaiƙayin saman mai kyau (Ra ≤0.1 μm), wanda hakan ya sa ya zama dole a injiniyan motoci, microelectronics, bearings masu daidaito, sararin samaniya, da masana'antar gani.

Idan aka kwatanta da injin niƙa mai gefe ɗaya, wannan tsarin mai fuska biyu yana ba da mafi girman ƙarfin aiki da kuma rage kurakuran saitin, tunda daidaiton mannewa yana tabbatar da ta hanyar tsarin injina a lokaci guda. Tare da haɗin gwiwa da na'urori masu sarrafa kansu kamar su loda/saukewa da robot, sarrafa ƙarfin rufewa, da kuma duba girman kan layi, kayan aikin suna haɗuwa cikin masana'antu masu wayo da kuma manyan yanayin samarwa.

injin_narkewa_gefe_biyu_don_ƙarfe_marasa_ƙarfe_masu_cika ...

Bayanan Fasaha — Kayan Niƙa Mai Daidaito Biyu

Abu	Ƙayyadewa	Abu	Ƙayyadewa
Girman farantin niƙa	φ700 × 50 mm	Matsakaicin matsin lamba	1000 kgf
Girman mai ɗaukar kaya	φ238 mm	Saurin farantin sama	≤160 rpm
Lambar mai ɗaukar kaya	6	Ƙarancin saurin farantin	≤160 rpm
Kauri na kayan aiki	≤75 mm	Juyawa tayoyin rana	≤85 rpm
Diamita na aikin aiki	≤φ180 mm	Kusurwar hannu ta lilo	55°
Bugawar silinda	150 mm	Ƙimar ƙarfi	18.75 kW
Yawan aiki (φ50 mm)	Kwamfutoci 42	Kebul mai ƙarfi	3×16+2×10 mm²
Yawan aiki (φ100 mm)	Kwamfuta 12	Bukatar iska	≥0.4 MPa
Sawun injin	2200 × 2160 × 2600 mm	Cikakken nauyi	6000 kg

Yadda Injin Ke Aiki

1. Sarrafa Tayoyi Biyu

Tayoyin niƙa guda biyu masu adawa da juna (lu'u-lu'u ko CBN) suna juyawa a akasin haka, suna sanya matsin lamba iri ɗaya a kan kayan aikin da aka riƙe a cikin masu ɗaukar kaya na duniya. Aikin biyu yana ba da damar cirewa cikin sauri tare da kyakkyawan daidaituwa.

2. Matsayi da Sarrafawa

Sukurin ƙwallon da aka daidaita, injinan servo, da jagororin layi suna tabbatar da daidaiton wurin sanyawa na ±0.001 mm. Ma'aunin laser ko na gani da aka haɗa suna bin diddigin kauri a ainihin lokaci, wanda ke ba da damar diyya ta atomatik.

3. Sanyaya & Tacewa

Tsarin ruwa mai matsin lamba mai yawa yana rage karkacewar zafi da kuma cire tarkace yadda ya kamata. Ana sake zagayawa da na'urar sanyaya ta hanyar tace maganadisu da centrifugal mai matakai da yawa, yana tsawaita tsawon rai na tayoyin da kuma daidaita ingancin aikin.

4. Dandalin Sarrafa Wayo

An sanye shi da Siemens/Mitsubishi PLCs da allon taɓawa na HMI, tsarin sarrafawa yana ba da damar adana girke-girke, sa ido kan tsari a ainihin lokaci, da kuma gano kurakurai. Algorithms masu daidaitawa suna daidaita matsin lamba, saurin juyawa, da ƙimar ciyarwa bisa ga taurin kayan.

Injin Niƙa Mai Gefe Biyu Karfe Yumbura Roba Gilashi 1

Aikace-aikacen Injin Nika Mai Gefe Biyu

Masana'antar Motoci
Ƙarfin injinan crankshaft, zoben piston, gears na watsawa, cimma daidaito ≤0.005 mm da kuma rashin kauri a saman Ra ≤0.2 μm.

Semiconductor & Lantarki
Rage girman wafers na silicon don marufi na 3D IC na zamani; an yi amfani da yumbu mai jure wa ±0.001 mm.

Injiniyan Daidaito
Sarrafa sassan hydraulic, abubuwan ɗaukar kaya, da shims inda ake buƙatar haƙuri ≤0.002 mm.

Abubuwan gani
Kammala gilashin murfin wayar salula (Ra ≤0.05 μm), gilashin saffir mara komai, da kuma abubuwan gani waɗanda ba su da ɗan damuwa a ciki.

Aikace-aikacen Aerospace
Injin sarrafa tenon turbine masu ƙarfi, abubuwan da ke hana iskar yumbu, da sassan tsarin da ba su da nauyi da ake amfani da su a cikin tauraron dan adam.

Injin Niƙa Mai Gefe Biyu Karfe Yumbura Roba Gilashi 3

Manyan Amfanin Injin Nika Mai Gefe Biyu

Gine-gine Mai Tauri
- Tsarin ƙarfe mai ƙarfi tare da maganin rage damuwa yana ba da ƙarancin girgiza da kwanciyar hankali na dogon lokaci.
- Bearings masu inganci da sukurori masu ƙarfi suna samun maimaitawa a cikin0.003 mm.
Tsarin Mai Amfani Mai Hankali
- Amsar PLC mai sauri (<1 ms).
- HMI mai harsuna da yawa yana tallafawa sarrafa girke-girke da kuma hangen nesa na tsarin dijital.
Mai sassauƙa & Mai faɗaɗawa
- Daidaitawar tsarin aiki tare da tsarin makamai na robot da na'urorin jigilar kaya yana ba da damar aiki ba tare da matuƙi ba.
- Yana karɓar nau'ikan haɗin ƙafafun (resin, lu'u-lu'u, CBN) don sarrafa ƙarfe, yumbu, ko sassan haɗin gwiwa.
Ƙarfin Daidaito Mai Kyau
- Tsarin matsi mai rufewa yana tabbatar daDaidaito ±1%.
- Kayan aiki na musamman yana ba da damar yin amfani da kayan aikin da ba na yau da kullun ba, kamar tushen turbine da sassan rufewa daidai.

Injin Niƙa Mai Gefe Biyu Karfe Yumbura Roba Gilashi 2

Tambayoyi da Amsoshi - Injin Nika Mai Gefe Biyu

Q1: Waɗanne kayan da Injin Niƙa Mai Gefe Biyu zai iya aiwatarwa?
A1: Injin niƙa mai gefuna biyu yana da ikon sarrafa nau'ikan kayayyaki iri-iri, gami da ƙarfe (bakin ƙarfe, titanium, ƙarfe na aluminum), yumbu, robobi na injiniya, da gilashin gani. Ana iya zaɓar ƙafafun niƙa na musamman (lu'u-lu'u, CBN, ko haɗin resin) bisa ga kayan aikin.

Q2: Menene matakin daidaito na Injin Nika Mai Gefe Biyu?
A2: Injin yana cimma daidaiton ≤0.002 mm da kuma kauri a saman Ra ≤0.1 μm. Ana kiyaye daidaiton matsayi a cikin ±0.001 mm godiya ga sukurori masu amfani da servo da tsarin aunawa a layi.

T3: Ta yaya Injin Niƙa Mai Gefe Biyu ke inganta yawan aiki idan aka kwatanta da injin niƙa mai gefe ɗaya?
A3: Ba kamar injinan da ke gefe ɗaya ba, Injin Niƙa Mai Gefe Biyu yana niƙa fuskokin kayan aikin a lokaci guda. Wannan yana rage lokacin zagayowar, yana rage kurakuran mannewa, kuma yana inganta yawan aiki sosai - wanda ya dace da layukan samar da kayayyaki da yawa.

T4: Shin za a iya haɗa Injin Niƙa Mai Gefe Biyu a cikin tsarin samarwa ta atomatik?
A4: Eh. An tsara injin ɗin tare da zaɓuɓɓukan sarrafa kansa na zamani, kamar loda/saukewa da robot, sarrafa matsi mai rufewa, da kuma duba kauri a layi, wanda hakan ya sa ya dace da yanayin masana'antu masu wayo.

game da Mu

XKH ta ƙware a fannin haɓaka fasaha, samarwa, da kuma sayar da gilashin gani na musamman da sabbin kayan lu'ulu'u. Kayayyakinmu suna ba da kayan lantarki na gani, na'urorin lantarki na masu amfani, da kuma sojoji. Muna ba da kayan gani na Sapphire, murfin ruwan tabarau na wayar hannu, yumbu, LT, Silicon Carbide SIC, Quartz, da wafers na lu'ulu'u na semiconductor. Tare da ƙwarewa mai ƙwarewa da kayan aiki na zamani, mun yi fice a fannin sarrafa samfura marasa tsari, da nufin zama babban kamfanin fasahar zamani na kayan lantarki na optoelectronic.