Na'urar Yankan Waya ta Diamond don SiC | Safiyar | Quartz | Gilashin
Cikakken Hoton Injin Yankan Waya na Diamond
Bayanin Injin Yankan Waya na Diamond
Tsarin Yankan Layi Guda ɗaya na Diamond Wire Single-Line Magani ne na ci gaba wanda aka ƙera don slicing ultra-hard substrates. Yin amfani da waya mai lu'u-lu'u mai lu'u-lu'u a matsayin tsaka-tsakin yankan, kayan aiki suna ba da babban sauri, ƙananan lalacewa, da kuma aiki mai mahimmanci. Yana da manufa don aikace-aikace irin su sapphire wafers, SiC boules, faranti ma'adini, yumbu, gilashin gani, sandunan silicon, da gemstones.
Idan aka kwatanta da igiyoyin gani na gargajiya ko wayoyi masu lalata, wannan fasaha tana ba da daidaito mafi girma, ƙananan asarar kerf, da ingantattun daidaiton saman. Ana amfani da shi ko'ina a kan semiconductor, photovoltaics, na'urorin LED, na'urorin gani, da madaidaicin aikin dutse, kuma yana tallafawa ba kawai yanke layin madaidaiciya ba har ma da yanka na musamman na abubuwa masu girma ko sifofi marasa tsari.
Ƙa'idar Aiki
Injin yana aiki ta tuƙi alu'u-lu'u waya a matsananci-high mikakke gudun (har zuwa 1500 m/min). Barbashi masu ɓarna da ke cikin waya suna cire abu ta hanyar micro-niƙa, yayin da tsarin taimako ya tabbatar da aminci da daidaito:
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Daidaitaccen Ciyarwa:Motsin da ke tafiyar da servo tare da ginshiƙan jagorar linzamin kwamfuta ya cimma tsayayyen yankewa da matsaya-mataki-mataki.
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Sanyaya & Tsaftacewa:Ci gaba da zubar da ruwa na tushen ruwa yana rage tasirin zafi, yana hana ƙananan fasa, kuma yana kawar da tarkace yadda ya kamata.
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Ikon Tashin Waya:Daidaita ta atomatik yana kiyaye ƙarfi akai-akai akan waya (± 0.5 N), rage girman karkacewa da raguwa.
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Modulolin Zaɓuɓɓuka:Matakan jujjuya don kayan aiki na kusurwa ko silinda, tsarin tashin hankali don kayan aiki masu wahala, da daidaitawar gani don hadadden geometries.
Ƙididdiga na Fasaha
| Abu | Siga | Abu | Siga |
|---|---|---|---|
| Max Girman Aiki | 600×500 mm | Gudun Gudu | 1500 m/min |
| Angle Swing | 0 ~ 12.5° | Hanzarta | 5m/s² |
| Mitar Swing | 6 ~ 30 | Gudun Yankewa | <3 hours (6-inch SiC) |
| Dagawa bugun jini | 650 mm | Daidaito | <3 μm (SiC 6-inch) |
| Zamiya bugun jini | ≤500 mm | Waya Diamita | 0.12 ~ 0.45 mm |
| Saurin dagawa | 0 ~ 9.99 mm/min | Amfanin Wuta | 44.4 kW |
| Gudun Tafiya Mai Sauri | 200 mm/min | Girman Injin | 2680×1500×2150mm |
| Tashin Hankali | 15.0N ~ 130.0N | Nauyi | 3600 kg |
| Daidaiton Tashin hankali | ± 0.5 N | Surutu | ≤75 dB(A) |
| Nisa Daga Wuraren Jagora | 680-825 mm | Samar da Gas | > 0.5 MPa |
| Tankin sanyaya | 30 L | Layin Wuta | 4×16+1×10mm² |
| Motar Turmi | 0.2 kW | - | - |
Mabuɗin Amfani
Babban inganci & Rage Kerf
Waya tana gudu har zuwa 1500 m/min don saurin fitarwa.
kunkuntar kerf nisa yana rage asarar abu har zuwa 30%, yana haɓaka yawan amfanin ƙasa.
Mai sassauƙa & Mai Amfani
HMI allon taɓawa tare da ajiyar girke-girke.
Yana goyan bayan madaidaiciya, mai lankwasa, da ayyukan aiki tare da yanki da yawa.
Ayyuka masu Faɗawa
Matakin jujjuyawa don yanke katako da madauwari.
Modulolin tashin hankali don tsayayyen SiC da yankan sapphire.
Kayan aikin daidaita gani don sassan da ba daidai ba.
Tsananin Injini Mai Dorewa
Firam ɗin simintin gyare-gyare mai nauyi yana ƙin jijjiga kuma yana tabbatar da daidaito na dogon lokaci.
Abubuwan sawa maɓalli suna amfani da yumbu ko suturar carbide tungsten don> rayuwar sabis na sa'o'i 5000.
Aikace-aikacen Masana'antu
Semiconductors:Ingancin SiC ingot yanka tare da asarar kerf <100 μm.
LED & Optics:Babban madaidaicin wafer na sapphire don kayan aikin hoto da na lantarki.
Masana'antar Solar:Silicon sanda cropping da wafer yankan ga PV Kwayoyin.
Na gani & Kayan Ado:Kyakkyawan yankan ma'adini da duwatsu masu daraja tare da gama Ra <0.5 μm.
Aerospace & Ceramics:Sarrafa AlN, zirconia, da ci-gaba yumbu don aikace-aikacen zafin jiki.
FAQ na Gilashin Quartz
Q1: Wadanne kayan na'ura zasu iya yanke?
A1:An inganta shi don SiC, sapphire, quartz, silicon, yumbu, gilashin gani, da duwatsu masu daraja.
Q2: Yaya daidaitaccen tsarin yanke?
A2:Don 6-inch SiC wafers, daidaiton kauri na iya kaiwa <3 μm, tare da ingantaccen ingancin saman.
Q3: Me yasa yankan wayar lu'u-lu'u ya fi hanyoyin gargajiya?
A3:Yana ba da saurin sauri, rage asarar kerf, ƙarancin ƙarancin zafi, da gefuna masu santsi idan aka kwatanta da wayoyi masu lalata ko yankan Laser.
Q4: Zai iya aiwatar da sifofi na cylindrical ko mara kyau?
A4:Ee. Tare da matakin juyawa na zaɓi, yana iya yin madauwari, bevel, da yankan kusurwa akan sanduna ko bayanan martaba na musamman.
Q5: Yaya ake sarrafa tashin hankali na waya?
A5:Tsarin yana amfani da daidaitawar tashin hankali rufaffiyar madauki ta atomatik tare da daidaito ± 0.5 N don hana karyewar waya da tabbatar da yanke yanke.
Q6: Wadanne masana'antu ne suka fi amfani da wannan fasaha?
A6:Masana'antar Semiconductor, hasken rana, LED & photonics, ƙirƙira kayan aikin gani, kayan ado, da yumbun sararin samaniya.
Game da Mu
XKH ya ƙware a cikin haɓaka fasahar fasaha, samarwa, da tallace-tallace na gilashin gani na musamman da sabbin kayan kristal. Kayayyakinmu suna hidimar kayan lantarki na gani, na'urorin lantarki na mabukaci, da sojoji. Muna ba da abubuwan haɗin gani na Sapphire, murfin ruwan tabarau na wayar hannu, Ceramics, LT, Silicon Carbide SIC, Quartz, da wafers kristal semiconductor. Tare da ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun kayan aiki, mun yi fice a cikin sarrafa samfuran da ba daidai ba, da nufin zama babban kamfani na kayan fasaha na optoelectronic.
