Injin Yanke Wayar Lu'u-lu'u don SiC | Sapphire | Quartz | Gilashi
Cikakken Zane na Injin Yanke Waya na Diamond
Bayani game da Injin Yanke Wayar Lu'u-lu'u
Tsarin Yanke Layi na Diamond Wire wani tsari ne na sarrafawa mai inganci wanda aka tsara don yanke abubuwa masu tauri da karyewa. Ta amfani da waya mai lu'u-lu'u a matsayin hanyar yankewa, kayan aikin suna ba da babban gudu, ƙarancin lalacewa, da kuma aiki mai araha. Ya dace da amfani kamar su wafers na sapphire, SiC boules, faranti na quartz, yumbu, gilashin gani, sandunan silicon, da duwatsu masu daraja.
Idan aka kwatanta da ruwan wukake na gargajiya ko wayoyin gogewa, wannan fasaha tana ba da daidaito mafi girma, ƙarancin asarar kerf, da ingantaccen yanayin saman. Ana amfani da ita sosai a cikin na'urorin semiconductors, na'urorin photovoltaics, na'urorin LED, na'urorin gani, da sarrafa dutse daidai, kuma tana tallafawa ba kawai yanke madaidaiciya ba har ma da yanke kayan da suka yi girma ko waɗanda ba su da siffa ta musamman.
Ka'idar Aiki
Injin yana aiki ta hanyar tuki aWayar lu'u-lu'u a saurin layi mai matuƙar girma (har zuwa 1500 m/min). Ƙwayoyin da ke gogewa da aka saka a cikin waya suna cire kayan ta hanyar niƙawa kaɗan, yayin da tsarin taimako ke tabbatar da aminci da daidaito:
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Daidaito Ciyarwa:Motsin da ake amfani da shi ta hanyar servo tare da layin jagora mai layi yana cimma daidaiton yankewa da matsayi mai kyau na micron.
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Sanyaya & Tsaftacewa:Ci gaba da wankewa ta hanyar ruwa yana rage tasirin zafi, yana hana ƙananan fasawa, kuma yana cire tarkace yadda ya kamata.
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Sarrafa Tashin Hankali na Waya:Daidaitawa ta atomatik yana kiyaye ƙarfi akai-akai akan wayar (±0.5 N), yana rage karkacewa da karyewa.
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Zaɓuɓɓukan Modules:Matakan juyawa don kayan aiki masu kusurwa ko silinda, tsarin matsin lamba mai ƙarfi don kayan aiki masu tauri, da kuma daidaitawar gani don yanayin ƙasa mai rikitarwa.


Bayanan Fasaha
| Abu | Sigogi | Abu | Sigogi |
|---|---|---|---|
| Matsakaicin Girman Aiki | 600 × 500 mm | Gudun Gudu | 1500 m/min |
| Kusurwar lilo | 0~±12.5° | Hanzari | 5 m/s² |
| Mitar Juyawa | 6-30 | Saurin Yankewa | |
| Ɗaga bugun jini | 650 mm | Daidaito | <3 μm (inci 6-SiC) |
| Zamiya bugun jini | ≤500 mm | Diamita na Waya | φ0.12~φ0.45 mm |
| Gudun Ɗagawa | 0~9.99 mm/min | Amfani da Wutar Lantarki | 44.4 kW |
| Gudun Tafiya Mai Sauri | 200 mm/min | Girman Inji | 2680 × 1500 × 2150 mm |
| Tashin hankali Mai Dorewa | 15.0N~130.0N | Nauyi | 3600 kg |
| Daidaiton Tashin Hankali | ±0.5 N | Hayaniya | ≤75 dB(A) |
| Nisa Tsakanin Tayoyin Jagora | 680~825 mm | Samar da Iskar Gas | >0.5 MPa |
| Tankin sanyaya ruwa | Lita 30 | Layin Wutar Lantarki | 4×16+1×10 mm² |
| Injin Turmi | 0.2 kW | — | — |
Muhimman Fa'idodi
Ingantaccen Inganci & Rage Kerf
Wayar tana gudu har zuwa 1500 m/min don saurin isarwa.
Faɗin kerf mai kunkuntar yana rage asarar kayan har zuwa 30%, yana ƙara yawan amfanin ƙasa.
Mai Sauƙi & Mai Sauƙin Amfani
Allon taɓawa na HMI tare da ajiyar girke-girke.
Yana tallafawa ayyukan daidaitawa madaidaiciya, lanƙwasa, da kuma sassa da yawa.
Ayyukan da za a iya faɗaɗawa
Matakin juyawa don yanke bevel da zagaye.
Modules masu ƙarfi don ingantaccen SiC da yanke saffir.
Kayan aikin daidaitawa na gani don sassa marasa daidaito.
Tsarin Inji Mai Dorewa
Firam ɗin siminti mai nauyi yana tsayayya da girgiza kuma yana tabbatar da daidaito na dogon lokaci.
Abubuwan da ke da mahimmanci na lalacewa suna amfani da murfin yumbu ko tungsten carbide na tsawon awanni 5000 na aiki.

Masana'antu na Aikace-aikace
Masu amfani da semiconductor:Ingancin yanke SiC ingot tare da asarar kerf <100 μm.
LED & Na'urorin gani:Tsarin wafer mai inganci mai inganci don photonics da lantarki.
Masana'antar hasken rana:Yanke sandar silicon da yanke wafer don ƙwayoyin PV.
Kayan Ado & Na gani:Yanka kyawawan duwatsu masu daraja da aka yi da Ra <0.5 μm.
Tashar Jiragen Sama da Yumbura:Sarrafa AlN, zirconia, da yumbu na zamani don amfani da su a yanayin zafi mai yawa.

Tambayoyin da ake yawan yi game da Gilashin Quartz
Q1: Waɗanne kayan da injin zai iya yankewa?
A1:An inganta shi don SiC, saffir, quartz, silicon, yumbu, gilashin gani, da duwatsu masu daraja.
Q2: Yaya tsarin yankewa yake daidai?
A2:Ga wafers ɗin SiC mai inci 6, daidaiton kauri zai iya kaiwa <3 μm, tare da kyakkyawan ingancin saman.
T3: Me yasa yanke wayar lu'u-lu'u ya fi kyau fiye da hanyoyin gargajiya?
A3:Yana bayar da saurin gudu, rage asarar kerf, ƙarancin lalacewar zafi, da gefuna masu santsi idan aka kwatanta da wayoyi masu gogewa ko yanke laser.
Q4: Shin zai iya sarrafa siffofi masu siffar silinda ko marasa tsari?
A4:Eh. Tare da matakin juyawa na zaɓi, yana iya yin yanka mai zagaye, bevel, da kusurwa akan sanduna ko bayanan martaba na musamman.
Q5: Ta yaya ake sarrafa matsin lamba ta waya?
A5:Tsarin yana amfani da daidaita matsin lamba ta atomatik tare da daidaiton ±0.5 N don hana karyewar waya da kuma tabbatar da yankewa mai dorewa.
T6: Wadanne masana'antu ne suka fi amfani da wannan fasaha?
A6:Kera na'urorin Semiconductor, makamashin hasken rana, LED & photonics, ƙera kayan gani, kayan ado, da kuma tukwane na sararin samaniya.
game da Mu
XKH ta ƙware a fannin haɓaka fasaha, samarwa, da kuma sayar da gilashin gani na musamman da sabbin kayan lu'ulu'u. Kayayyakinmu suna ba da kayan lantarki na gani, na'urorin lantarki na masu amfani, da kuma sojoji. Muna ba da kayan gani na Sapphire, murfin ruwan tabarau na wayar hannu, yumbu, LT, Silicon Carbide SIC, Quartz, da wafers na lu'ulu'u na semiconductor. Tare da ƙwarewa mai ƙwarewa da kayan aiki na zamani, mun yi fice a fannin sarrafa samfura marasa tsari, da nufin zama babban kamfanin fasahar zamani na kayan lantarki na optoelectronic.









